Tagil Chemical Park

Ready-made infrastructure and solutions for
a rapid start of chemical production and
related business

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Tagil Chemical Park is a specialized site for the chemical industry which provides residents with the opportunity to create their own chemical production in as short time as possible and to reduce the initial investment in the project.

The idea of a chemical park at the facilities of the “Uralkhimplast” enterprise was to create a synergy between the production participants. Residents carry out their activities in a single infrastructure complex where all conditions for placing high-risk enterprises are created.

Igor Gerdt,
General Director of JSC MC “Chemical park “Tagil"

Tagil Chemical Park – is a production site in the Urals industrial region which is close to the resource base, energy and labor resources, and multidirectional markets: metallurgy, machine building, petrochemical industry, oil and gas extraction, building materials industry, woodworking, pharma industry etc.

Tagil Chemical Park is created on the basis of the leading Russian producer of synthetic resins and plastics -
PJSC «Uralkhimplast».

Chemical Park Tagil is a certified Industrial Park and an active member of the Association of Industrial Parks of Russia (download a certificate).

Total area:
80,5 hectares

Video tour

We offer to investors
land plots equipped
with all the necessary
communications both with buildings and
without them ranging
from 0,5 to 5 hectares

  • all sites are cleared for building
  • all sites have convenient access roads
  • most sites have the possibility of expanding the area

ADVANTAGES OF THE
Tagil Chemical Park:

  • Industrial specialization
    on the chemical industry

  • Presence of basic raw materials:methanol, phenol, formaldehyde;
  • Absence of costs for the creation of associated infrastructure and treatment facilities;
  • Increase of the competitiveness of the park residents at the expense of single raw material, transport and energy cycles.

The chemical holding company "Uralkhimplast" provides residents with basic raw materials. The own raw materials base of the park includes more than 1300 components, here is produced more than 2000 items of finished products. Residents can join the technological cycle "methanol - formaldehyde - synthetic resins – “products of deep processing” or create a related production.

Main types of raw materials Finished products
Methanol Formaldehyde
Methanol Formaldehyde
Furfuryl alcohol Foundry resins
Potassium hydroxide Inhibitors of corrosion
PVC Resin Plastic compounds
Amine Additives for bitumen
Urea Fluoroplastic products
Phthalic anhydride Plasticizers
  • Full complex
    of production infrastructure

  • no initial capital investment is required
  • minimum start-up time (within 4 months)
  • fast payback period
  • Localization
    of I hazard classproductions

  • Own Biological Treatment Facilities

The overall annual capacity is 49.5 million cubic meters. An additional branch was built so as to provide full sewage purification of potential residents and to create a capacity reserve. The capacity of the new line is 5.5 million cubic meters.

The productivity of the Chempark “Tagil” BTP is 15 000 cubic meters of sewage per day.

The management process of treatment facilities is fully automated.

BTP of the Chempark “Tagil” is specially equipped which allows to manage the cleaning process using the dedicated GSM channel and GPRS connection from any part of the world.

  • Отведение хозяйственно-бытовых и ливневых стоков осуществляется по внутренним канализационным сетям на биологические очистные сооружения (БОС).
  • Кислые стоки от производств поступают на станцию нейтрализации, после чего откачиваются в шламоотстойники, откуда после осветления также передаются на БОС.
  • Для переработки химически загрязненных стоков действует система специальных печей термического обезвреживания.
  • Имеется свой полигон захоронения ТБО.
  • Технология очистки стоков

    Технология биологической очистки сточных вод ООО «УПЕК» (патент РФ 2440307 от 14.09.2009 г. «Способ биологической очистки сточных вод») на биологических сооружениях Химпарка «Тагил», построенных и введенных в эксплуатацию чешско-российским предприятием ООО «Фортекс-УПЕК», относится к инновационным, малоотходным и энергосберегающим технологиям. Она позволяет вести процесс очистки без накопления избыточного активного ила и, следовательно, выбросов в воздушную среду вредных веществ.

    Весь комплекс очистных сооружений работает в автоматическом режиме. Чешской компанией Speko-Control разработана система автоматического контроля работы очистных сооружений. Данная система не имеет аналогов. Другие существующие системы способны лишь проводить мониторинг работы ОС, контроль и управление только отдельными узлами. В отличие от них автоматическое управление «УПЕК» способно проводить анализ, мониторинг, а также управлять ОС в целом.

    При использовании технологии применяется уникальное оборудование:

    1. Грубая механическая очистка (установка MZ-125, IN-EKO, Чехия) предназначена для измельчения и улавливания механических примесей из сточных вод. Состоит из механической ротационной решетки и встроенной аэрируемой песколовки с жироуловителем и шнековым транспортером для удаления шлама. Оборудование обеспечивает минимальное выделение вредных веществ в воздушную среду рабочей зоны, что оптимизирует и снижает размер СЗЗ.

    2. Биологическая очистка. Состоит из 2-х независимых циркуляционных линий. Данное решение максимально повышает надежность работы очистных сооружений в случае ремонта оборудования. Для аэрации водоиловой смеси применяются мембранные аэраторы AME-F с тефлоновой мембраной и коэффициентом использования кислорода воздуха 12,5%. Аэрация автоматически регулируется системой управления. Для разделения водоиловой смеси применяются радиальные вторичные отстойники.

    3. Доочистка сточных вод производится на барабанных микросетчатых фильтрах (IN-EKO).

    4. Обеззараживание. На данном этапе под действием ультрафиолетовых установок сток полностью обеззараживается.

    5. Вся система очистки на входе и на выходе оборудована автоматическими пробоотборниками, что позволяет вести более тщательный мониторинг поступающих и очищенных стоков.

  • Turn key solutions of the environmental issues.

The Management Company of the Park provides residents with a full range of services related to ensuring environmental safety of production and environmental protection in accordance with Russian legislation.

Environmental support of enterprises in the Chempark “Tagil” is an operational preparation of the necessary papers and carrying out of corresponding measures without having to apply to several instances.

  • preparation and coordination of environmental documentation with the competent authorities
  • preparation of environmental reporting
  • ecological design

In the “Uralchemplast” operates the Department of Ecology, which includes an environmental department and an accredited eco-analytical service - an air laboratory and a laboratory of biological treatment facilities.

  • environmental monitoring
  • testing of objects
  • rationing of environmental impacts
  • constant monitoring of sources of exposure
  • implementation of environmental policy
  • effective management of environmental risks
  • Powerful Energy Resources

The site has significant available reserves for energy resources and is ready to fulfill the needs of large energy-consuming industries.

Connection of residents to the supply points of energy resources - FREE OF CHARGE. Step accessibility of networks and several variants of connection points.

Energy supply

Total electric power: 52,5 MW.

Availalble electric power: 40 MW.

External power sources: networks of JSC “IDGC of Urals”, networks of OOO "MC of urban electric transport", the network of CJSC "NTZI" under electricity supply contracts + own electricity sources - a turbogenerator.

Total number of power supply points in the park: 10.
Number of points within the park territory, available for connection of residents: 6.

Gas supply

Total power: 40 000  m3/h.

Free capacity for residents: 25 000 m3/h.
Natural gas is delivered to the site by CJSC “Uralsevergaz” and CJSC “Gazex”.

Water supply

Two operating systems of water supply: economic and fire-prevention (PVC) and technical (PB).

Total agreed limit for water supply (PVC and PB): 700 m3/h.

Free volume for residents: 300 m3/h.

Firefighting water

The annual consumption limit is 720 000 m3.
Source: city water canal. The delivery is carried out in accordance with a contract with OOO “Vodokanal NT”.
Drinking water.

Technical water

The annual consumption limit is: 3 000 000 3/year.
Supplier: “Uralvagonzavod” by its own water supply networks. Purpose: for the preparation of reagent solutions, as a reaction medium, for washing equipment and synthesis products, recharge the circulating systems and cool the production equipment, prepare demineralized water and steam, and other technological needs. Own cooling tower for cooling warm water with atmospheric air.

Heat supply

Three types of coolant are available:

  • High-pressure steam with parameters Р = 2 MPa, Т = 280°С
  • Low pressure steam with parameter Р = 0,45 MPa, Т = 180°С
  • Heating water

Total power: 90 Gcal/h

Free power: 35 Gcal/h

Own thermal power station with installed 6 steam boilers operating on
Natural gas, with a total capacity of 72 tons per hour.

Partial delivery from a neighboring enterprise OJSC RPC “Uralvagonzavod”.

Heating water is obtained by means of network heaters operating on a waste steam of turbogenerators.

Compressed air and nitrogen

Total capacity for nitrogen: 250 м3/час.

Free capacity: 80 м3/час.
Produced on its own screw compressors and membrane installations

with a capacity of 125 m3 each. The purity of nitrogen is about 99%.

Total capacity for compressed air: 7800  m3/h.

Available capacity for compressed air: 2500  m3/h.

Logistics and infrastructure

Tagil Chemical Park is located within the city of Nizhny Tagil -
in the industrial center of the Urals.

It is located 140 km from Yekaterinburg.

The population of Nizhny Tagil is over 360 thousand people.

City-forming enterprises:

  • OJSC RPC “Uralvagonzavod”
  • OJSC “Nizhny Tagil metallurgical plant”

The territory of the park is bordered by the Federal Sverdlovsk Railway.

Exit to the federal highway М5. Regional route to the city of Yekaterinburg is in 10 km.

Through the city of Nizhny Tagil there is a motorway to Khanty-Mansiysk

The customs post “Nizhny Tagil” - 5 km from the park area.

Administrative Center of the Sverdlovsk Region, in the city of Ekaterinburg – 120 km

Koltsovo International Airport in Yekaterinburg is – 140 km from Nizhny Tagil.

The park territory includes:

35 km of on-site roads

20 km of railway tracks

Own storage
facilities for raw materials
and finished products

Fire brigade
station

Medical
Center

Park scheme:

Management company services:

The Management Company of the “Chemical Park Tagil” was set up so that residents could take full advantage of the “quick start”: to reduce significantly their own primary investment in an individual project and its payback period.

The Management Company provides residents with a full range of service, logistics and engineering services.

Fire protection and industrial safety

Medical service

Technical and repair maintenance of facilities

Residents of the Park:


OJSC “Uralkhimplast” Production of synthetic resins and plastics


OOO “Uralkhimplast-Amdor” Production of corrosion inhibitors and road additives


ОOOO "Ural Plant of Plasticizers" Production of plasticizers


OOO RMA "Burovik"

Metal structures and drilling equipment

OOO "Uralkhimplast - Huttenes-Albertus"Production of casting resins


CJSC "UralMethanolGroup"Project for the construction of a methanol plant


OOO "Ecotechnologies-2005"Environmental services, waste recycling


OOO "LIMPA"Woodworking, production of wooden packaging, repair and washing of vats


OOO "CPM-UCP"Medical services


IE Zhevnyak V.L.production of PVC profiles


OOO "Mercury"Metalworking


OOO “Legion” Metalworking


JSC «Polymer Materials» production of food pipes and watering hoses made of PVC, recycling of plastic waste and production of secondary pellets of LDPE, PP, stretch

Contacts

622012, Severnoe Highway, 21; office 7
Nizhny Tagil,
Sverdlovsk region, Russia.

r.kamnev@ucp.ru
+7 343 534 63 21

The Tagil Chemical Park is a ready-made site for chemical production with its own raw materials base. All conditions for placing chemical enterprises of high hazard classes are created here.

The chemical industry is the most dynamically developing branch in the Sverdlovsk region, and the Tagil Chemical Park is the best industrial park in the region (according to the rating of attractiveness of industrial parks, G1 Consulting, 2016).

Thanks to the industry specialization, the industrial site is fully provided with infrastructure for the rapid launch of chemical production. Here there is a resource base - phenol, methanol, formaldehyde, oil and gas products. The Industrial Park has its own treatment facilities. The cleaning of industrial wastewater, utilization of chemical contaminated sewage, landfill for utilization of solid industrial wastes - all these systems function in the Chemical Park.

Today, there are independent residents in the industrial park, in particular, the Ural Plasticizer Plant, as well as joint ventures with PJSC “Uralkhimplast”. So, the resident of the park is the Russian-German enterprise "Uralkhimplast-Huttenes Albertus" that produces chemical products for ferrous and non-ferrous metallurgy (casting resins). Also, the reagent manufacturer “Uralkhimplast-Amdor”, a Russian-Austrian company, is here. Here there is the Russian-Italian "Uralkhimplast-Cavenaghi", chemical products (molds and synthetic rods) for the foundry industry are its profile. The active residents are the joint Russian-American enterprise"Uralkhimplast" and SI Group that produce synthetic resins for the production of tires and industrial rubber, abrasive and friction products.

New residents can join existing production chains and find business partners for the organization of chemical production in Russia. Chemical enterprises of the Sverdlovsk region are a powerful cluster that is ready for partnership and localization of new productions at its base. Enterprises of the region produce industrial gases, chrome compounds, sulfuric acid, copper vitriol, mineral fertilizers, fiberglass and plastic products, as well as perfumery, cosmetics, medical, pharmaceutical and other products.

The production base, high demand for products and a wide sales market are provided in the Sverdlovsk region for the following industries: the production of raw chemical components for building materials; the production of ion-exchange resins for various industries; the production of special reagents for the oil and gas and extractive industries; the production of coating material and industrial coatings; the production of organic pigments and fluorescent brightening agents, etc.

The Tagil Chemical Park Management Company provides residents with environmental services on turnkey basis and helps to comply with the requirements of legislation in the field of environmental protection and industrial safety.